Core Operations
Integrity Built In: Transparency and Traceability is at Our Core
Core Operations
Custom Yacht builds
We specialise in fully custom composite yacht builds, from high-performance racing platforms to defence and prototype vessels. We work in close collaboration with world-class naval architects and design teams, and we draw on extensive hands-on experience from the Volvo Ocean Race, IMOCA, and the America’s Cup. Each project is managed from the ground up through to sea trials.
Our background in advanced composite boatbuilding, combined with broad technical capability and a strong industry network, enables us to deliver not only a 'composite box' but fully equipped, ready-to-launch racing yachts and advanced prototype vessels.
Core Operations
Structural Components & High-visual Manufacturing
We pride ourselves on precision prepreg carbon layup for structural components and high-visual cosmetic panels used on Grand Prix racing yachts competing in the IMOCA, SailGP and Maxi Grand Prix Class. Using carbon fibre pre-impregnated with a controlled resin system, each layer is meticulously placed either as a monolithic or sandwich layup, vacuum-consolidated, and cured to deliver optimal stiffness-to-weight, repeatable quality, and race-proven durability. This advanced process achieves aerospace-grade performance and exceptional finish for the most demanding competitive environments.
Core Operations
Advanced infusion processing
We utilise vacuum infusion processing to manufacture high-integrity carbon and fibreglass composite structures with controlled fibre wet-out, optimised resin flow, and exceptionally low void content. Drawing on knowledge gained from the wind-power industry, our approach incorporates permeability modelling, optimised fibre-volume fractions, core-bonding strategies, and closed-mould consolidation techniques to deliver superior laminate quality and mechanical performance. This methodology is ideal for large, complex structures, such as yacht hulls and decks, or civil infrastructure components, where stringent weight targets, structural efficiency, and high-end finishes are essential.
Core Operations
Quality Control & Verification Systems
SR Structures operates a rigorous, multi-layered quality control system designed to ensure every component leaving our facility meets the highest standards of structural integrity, precision and finish. Our QC processes are embedded into every stage of production, from material preparation through to final inspection, and they are supported by advanced diagnostic technologies and formalised documentation. This ensures full traceability across every operation.
Transparency and Traceability at Our Core